
436 Heat Fatalities: The Litigation Safety Pros Need to Know | Risk Matrix Episode 109
THE RISK MATRIX Cutting-edge podcast on occupational safety and risk management. Hosted by industry titans: JAMES JUNKIN, MS, CSP, MSP,…
An audit checklist is often seen as a roadmap to compliance. Yet even well-prepared companies with strong safety records can fail audits. The problem usually isn’t neglect or lack of effort. More often, it comes down to common misconceptions about training, documentation, and what auditors are truly looking for.
Audits don’t exist to penalize companies for small mistakes. Instead, they are meant to confirm that safety processes are both documented and practiced. Unfortunately, many organizations trip up by relying on assumptions rather than clear evidence. Below are five misconceptions that consistently derail otherwise strong audit results.
A frequent misunderstanding is that sign-in sheets prove employees are fully trained. While these sheets confirm attendance, they rarely provide details about the training itself.
If a safety meeting lasts 30 minutes and covers five topics, employees likely did not receive adequate instruction on high-risk tasks like confined space entry. Specialized high-risk tasks, such as confined space, have specific regulatory training requirements that must all be met during training. Auditors look for more than names on paper. They want to see the course title, duration, topics covered, and ideally the instructor’s name. Without this, the training appears incomplete.
Strong documentation must clearly demonstrate that employees were trained to regulatory standards. Otherwise, a sign-in sheet simply says people were present, not that they are competent.
Another myth is that long-tenured workers are exempt from training. In reality, safety knowledge must be reinforced and updated over time. Even seasoned employees can overlook new hazards, forget best practices, or misinterpret changing regulations. Not to mention, some regulations specifically require refresher training at specific intervals.
Audits consistently uncover gaps where companies assume experience replaces structured training. Regulators don’t accept this. Ongoing training ensures everyone, regardless of tenure, understands both the hazards and the company’s procedures for addressing them.
Many companies treat compliance as the ultimate goal. They check off required trainings and inspections, believing compliance ensures safety. But compliance is only the baseline. Real safety comes from evaluating programs beyond the minimum and continuously improving them.
Auditors want to see evidence that a company not only meets regulations but also identifies opportunities to go further. For example, a contractor may complete the required forklift training and think that their role is complete. However, the forklift standard requires a performance evaluation where operators demonstrate safe practices every 3 years. If the company decides that they will incorporate annual performance evaluations that cover additional aspects of the employee’s role and safety commitment while also including evaluation of operating the forklift that would show commitment beyond compliance.
That kind of detail strengthens audit outcomes and builds trust with both regulators and clients. Always have examples of how your company is going above and beyond when it comes to safety excellence to provide to your auditor.
Training on paper means little if employees cannot explain or apply it. During audits, workers are often asked to describe their tasks and the associated hazards. If they cannot communicate this clearly, it suggests the training did not transfer into practical knowledge.
Remember that employee knowledge is not just for the classroom. Cover information repetitively through safety meetings and utilize mentoring to train workers on the job. This helps strengthen the workers’ understanding of safe work practices. Competency checks bridge the gap. Hands-on evaluations, checklists, or verbal assessments confirm employees understand what they learned. Auditors view this as strong evidence that training is effective, not just completed.
Perhaps the most damaging misconception is that performing a task without documentation is acceptable. In reality, if it’s not documented, it didn’t happen.
For example, equipment operators are required to complete pre-use inspections. Even if an operator conducts the inspection, failure to document it leaves no evidence for auditors. The same applies to job safety analyses, permits, or hazard assessments. Many of these documents also serve as a guide to ensure that all areas are covered and to keep workers on track. Good documentation should show what was done, when, and by whom. It should also provide enough detail to demonstrate compliance with regulatory requirements.
Misconceptions often stem from viewing audits as rare, disruptive events. A better approach is to integrate audit preparation into daily operations. Companies that “live the program” are rarely caught off guard.
A strong audit checklist should include:
Audits findings often result from misunderstanding, not negligence. In many cases, companies simply don’t know their documentation or training practices fall short. Viewed the right way, audits are not failures but opportunities to strengthen safety management systems.
Auditors highlight areas of improvement that, when addressed, lead to more robust programs. Contractors who embrace this mindset often emerge stronger, with processes that not only surpass future audit expectations but also improve workplace safety.
The best advice is to treat audit readiness as a daily practice. Companies should regularly review their safety programs, test them against requirements, and look for ways to improve. Internal audits are especially valuable as they allow teams to get in the field and communicate with workers. This can be used to solicit feedback from field workers to achieve buy-in and strengthen culture as well as identify weak spots before an external review. By building a culture of continuous improvement, companies demonstrate that compliance is only the starting point. The result is stronger documentation, safer operations, and audit results that reflect the true strength of their programs.
Even with a strong audit checklist, preparing and documenting processes takes time, expertise, and consistency. Many companies discover gaps only when an auditor points them out. That’s where the right solutions provider makes the difference.
Veriforce works with contractors and suppliers across industries to configure safety programs that go beyond compliance. From training and documentation support to contractor management and expert-led audits, Veriforce helps companies identify risks early and strengthen safety systems year-round.
By partnering with Veriforce, organizations gain both the expertise and resources to maintain audit readiness, demonstrate compliance, and protect their workforce. With the right support, audits stop being hurdles and become proof of a strong safety culture.
Chris Detillier is the Senior HSE Advisor at Veriforce. He holds associate degrees in Petroleum Technology and Safety Technology from Nicholls State University and has obtained his Associate Safety Professional designation from the BCSP and his Master Safety Professional designation from NASP. In his role, he serves as a lead subject matter expert in industry-specific guidance for clients, contractors, and internal Veriforce teams. Chris has 18 years of experience in Health and Safety and strives to fulfill the Veriforce mission of bringing workers home safe.
THE RISK MATRIX Cutting-edge podcast on occupational safety and risk management. Hosted by industry titans: JAMES JUNKIN, MS, CSP, MSP,…
THE RISK MATRIX Cutting-edge podcast on occupational safety and risk management. Hosted by industry titans: JAMES JUNKIN, MS, CSP, MSP,…
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